Web Based Monitoring System is the measuring and recording of physical or electrical parameters over a period of time. Some applications require only a single measurement, while others may require multiple channels and multiple types of measurements. Web Based Monitoring System is available with various channel configurations: single-channel devices, multichannel devices, and modular devices with a mixture of measurement types. It can measure different types of signals and sensors including the following Production (Kilo picks, CMPX), Stoppage (Warp, Weft, Others), Automatic & Manual Roll Doff, Line Voltage, Phase Voltage, Current, Kilo Watts, Frequency, Power Factor, KWH, Air Flow with Consumption, Water Flow with Consumption, Humidity and Temperature
Block Diagram for Web Based Online Monitoring System
Block Diagram(Wireless) – Web Based Online Monitoring System for Weaving
Block Diagram(Wireless) – Web Based Online Monitoring System for Weaving
Block Diagram for Web Based Monitoring System (Weaving – Wired)
Advantage of Web Based Monitoring System
This presents the following advantages over traditional stand-alone Web Based Monitoring System
Production Details
Integrated All information about Machines at one Server
Clarify Weak Areas
Machine Running Time
Actual Efficiency
Production Efficiency
Installed Efficiency
Utilization Efficiency
Instantaneous RPM and Average RPM
Production in Kilo Picks and CMPX
Various Stop Time
Warp Stop with Duration
Minutes / Warp
Warp / Hour
Weft Stop with Duration
Minutes / Weft
Weft / Hour
Other Stop with Duration
Minutes / Other
Other / Hour
Short Stops with Duration
Minutes / Short Stops
Short Stops / Hour
Run Suppress Pick Concept
Pick / Runningtime Based Start Attempt
Start Attempt For Warp Stop with Duration
Minutes / Start Attempt For Warp
Start Attempt For Warp / Hour
Start Attempt For Weft Stop with Duration
Minutes / Start Attempt For Weft
Start Attempt For Weft / Hour
Start Attempt For Others Stop with Duration
Minutes / Start Attempt For Others
Start Attempt For Others / Hour
Start Attempt For Short Stops with Duration
Minutes / Start Attempt For Short Stops
Start Attempt For Short Stops / Hour
Long Stops with Duration like Knotting, Gaiting and etc
Design Details
Beam Details
Stop Code Details
Operator Details
Technician Details
Supervisor Details
Operator Group Details
Technician Group Details
Supervisor Group Details
Hour Wise Production(Kilo Picks and CMPX) and Stop(Warp,Weft and Others) Report with Analysis
Instant alerts for Order Status, Stoppages, Roll-Doff, Beam Runout, etc..
Production Planning and Order status Reports
Automatic and Manual Roll Doff
Roll Doff Alerts & Reports
Beam Planning
Beam Analysis
Beam Run out
Automatic and Manual Employee Planning and Allocation
Employee Analysis
Dashboard For Immediate Response
Various Types Of Charts Like Line, Bar and Pie
Monitoring Screen For Production, Stoppage, RPM and Operator Details
Hour / Shift / Day wise /From To Production and Stoppage Reports
Monthwise Report For Production and Stoppage
Comparision Report For Any TWO Parameters
Units/Kgs
Usage Of Bar Code
Design Details
Beam Details
Stop Code Details
Operator Details
Technician Details
Supervisor Details
Operator Group Details
Technician Group Details
Supervisor Group Details
Multilayer Lamp
To indicate Warp Stop
Weft Stop
Others Stop
Roll-Doff Status
Beam Runout Status
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Energy Details
Line Voltage(R Phase,Y Phase, B Phase)
Phase Voltage (RY Phase,YB Phase,BR Phase)
Current (R Phase,Y Phase, B Phase,Total)
Power Factor(R Phase,Y Phase, B Phase, Average – Instantaneous)
Watts (R Phase,Y Phase, B Phase ,Total)
Frequency
VAR (R Phase,Y Phase, B Phase ,Total)
VA (R Phase,Y Phase, B Phase ,Total)
KWH
Air Flow Details
Running CFM
Stopped CFM
Consumed CFM
Water Flow Details
Running LPM
Stopped LPM
Consumed LPM
Humidity
Minimum Humidity Value(Rh)
Maximum Humidity Value(Rh)
Live Humidity Value(Rh)
Temperature
Minimum Temperature Value(Celsius)
Maximum Temperature Value(Celsius)
Live Temperature Value(Celsius)
Web Based Monitoring System is a microprocessor based real time on-line Production Monitoring System. It acquires data directly from the machines by means of signals. Web Based Monitoring System automates the production and stoppages data directly to computer for weaving departments.
Warp, Weft, Other and Fourth stoppages are directly recorded to computer as Warp, Weft, Others and Fourth stoppage. This greatly helps the management to control the stoppage variation and thereby to improve productivity.
For every stoppage, Web Based Monitoring System records the start time and end time of the stoppage against the machine, shift and date. The user is allowed to change a suitable reason for such a stoppage from the existing stop reasons at the end of a shift or latter on. Also, the user is allowed to eliminate certain type of stoppages for which the duration is less than out of production time so and which are not considered while production calculation. This greatly improve the accuracy in production calculation.
Web Based Monitoring System information with respect to RPM, Production, Efficiency and Stoppages are available to the user up to the minute.
User friendly Web based Software. User can monitor the industry anywhere from the world through Internet. Integrated information of all Machines at one place. Monitoring Screen to show current month, Previous Shift, Previous Day and current shift status with easily understandable user friendly GUI.
Dash board for cumulative display of collected data in a single page. Running and Stoppage machines with their percentage. Efficiency wise machines counting with percentage. Instantaneous and Running shift efficiency and production data in the dash board view.
Various Reports on Production, Stoppage & Efficiency based on selected criteria. Beam Run out and Beam Analysis report.
Each detailed report will say the working machine’s for the day performance along with the up to date performance is the special quality of Web Based Monitoring System software.
Performance of any Machine, Design, Beam, Employee or Group can be analyzed at any point of time for any chosen period of working. For any chosen period can be analyzed.
Design Changes for completed shifts with high level authentication.
Real time and past data comparison on Machine, Design, Operator, Technician, Supervisor, Operator Group, Technician Group, Supervisor Group, Warp Supplier, Weft Supplier, Sizing Supplier, Buyer, Order etc.,.
Periodical Break analysis and Efficiency Graphs to improve Production and Quality.
Production Planning, Beam Planning and Order status Reports.
Projected Production information to improve current shift Production & Efficiency.
Our Web Based Monitoring System software allows the user to input worker’s planning and existing men allocation and details.
Total working performance of Mills for last shift would be immediately available to the current shift Executives.
Total working performance of the Mills for a day would be immediately available after the end of the day to the Top Executives. Month end Production report and stoppages analysis reports are immediately available after the month end without any manual preparation.
There is no manual calculation and integration is required at any point of time for any kind of report.
As the production parameters are directly recorded from the machines, the special efforts of the system can be realized and the time reduction in the clerical work can be understood.
Web Based Monitoring System software is also allows direct input for production and other working details. Which are not censored by Web Based Monitoring System. This helps the management to have total production monitoring through computer. The management can realize the completeness in computerizing the production activity.
In most of the reports Mills standard has been compared.
More than 200 different kinds of reports are available. Each of these reports are carefully designed and are very meaningful to control the production routines in all respects.
Graphical representation of data with respect to productivity and stoppage are also available for quick and easy understanding of the Mills performance.
ERP Interface.
SMS Alerts (Optional).
Provision to send reports by e-mail automatically (Optional).
Provision to connect big LED / LCD screens (Optional).
